Presenter: Carl Saunders retired from Caterpillar, Inc in January of 2003 where he initiated Cat’s 6 Sigma Pilot in 1998. At that time he was Cat’s first Corporate Level, Lean Six Sigma "Master" Master Black Belt Sensei. Carl had been with Caterpillar for 27 years and served in a variety of Manufactur...
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   Ronald D. Snee, PhD

Ron Atkinson
Jim Black
Davis Bothe
Rick Copenhaver
Ellen Domb
Kevin Duggan
Dan Ebener
Lori Glander
Ed Haines
Judy Hendren
Gary Nesteby
Bill Parsons
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Sponsored by the Automotive Division of the American Society for Quality
ASQ - American Society for Quality

Individual Workshops
NOTE: The majority of information presented in the website was for the 2008 AICE Conference. It is strictly for informational purposes only. The conference committee is in the process of finalizing the 2009 AICE Conference Information and will post this information in this website once it becomes available. Feel free to contact us for more information.

New Information for 2009 AICE Conference
Date of Conference:     March 2 - 4, 2009
Keynote Speaker:     Ellen Domb, Phd.
Conference Topics:     1. TRIZ
  2. Six Sigma Lean
  3. Error Proofing
  4. Root Cause Analysis
  5. Soft Skills for Office/Service
  6. Innovation/QFD
Next Update:     Jan. 5, 2009
Thank you for your understanding. Please come and check back with us soon...


  WORKSHOP AGENDA TUESDAY: MARCH 4, 2008  
      Registration:  7:00 - 8:00 a.m.
      Full Day Workshops:  8:00 a.m. - 5:00 p.m.
      Social Hour:  5:00 p.m.
  FULL DAY SESSIONS
 
A: Statistics and Metrology/Measurement
      Instructor: Steve Vardeman
      Level: Intermediate to Advanced      Full Day: 8:00 am - 5:00 pm
This workshop considers some basic concepts of measurement and discusses a variety of elementary-to- advanced statistical tools aimed at quantifying and improving the effectiveness of measurement. Topics will include: basics concepts and introduction to probability modeling of measurement error, elementary one-and- two-sample statistical methods applied to measurement problems, using intermediate-level statistical methods to quantify the importance of sources of variability in measurement, and the analysis of data from standard gauge R&R studies. Other topics involve simple linear regression and calibration, quantifying how measurement precision affects one’s ability to detect differences between measurands and R&R concepts, and simple analyses for go/no-go calls on individual items.
B: Document Control: The Fuel of Effective Corrective Actions
      Instructor: Denise Robitaille
      Level: Basic to Intermediate      Full Day: 8:00 am - 5:00 pm
Before you can even begin to address the root cause of a problem and develop a corrective action plan, you need to look at the documentation that describes what "right" is supposed to be. What are the actual requirements - for product or process? This workshop will begin with an overview of document control and its roll as the foundation to an effective quality management system. The integrity of all processes - including corrective action - resides within the shelter of good document control practices that are understood by all organizational stakeholders. Building on this foundation, the second part of the workshop will address the requirements of corrective action with a particular emphasis on the importance of both documents and records for the implementation of effective corrective actions.
C: Measuring Process Capability
      Instructor: Davis Bothe
      Level: Intermediate      Full Day: 8:00 am - 5:00 pm
In today’s global economy, knowing how well the output of your process satisfies customer requirements is extremely important. Unfortunately, there are many questions about exactly how a process capability study should be performed and which capability metric is appropriate. Attendees will learn the correct steps for properly conducting and interpreting a capability study as well as the differences between the Cp, Pp, Cpk, and Ppk indices. This workshop will also cover the new information about capability included in AIAG’s second edition of the SPC Reference Manual.
D: Hands on - Triz. Learn tools and techniques to improve your creative problem solving skills
      Instructor: Ellen Domb
      Level: Basic to Intermediate      Full Day: 8:00 am - 5:00 pm
TRIZ is the systematic innovation methodology that helps you find creative solutions to all kinds of business and technical problems. Instead of waiting for inspiration to strike, you can be creative when YOU need to be creative. TRIZ is fully compatible with Six Sigma, Lean, and other quality improvement systems - they tell you what your problem is, and TRIZ helps you find the solution. The workshop will be hands-on. You will learn how to apply the following tools to your problems; the Ideal Final Result, use of existing resources, and the identification and removal of contradictions.

  HALF DAY SESSIONS
 
E: Sustainable Growth Through 6 Sigma, A Panel Discussion
      Instructors: Ron Snee, Carl Saunders, Ron Atkinson, Greg Van Grinsven
      Level: Basic to Intermediate      Half Day: 8:00 am - 12:00 pm
Be sure to join us in March to find the answers you need to secure sustainable growth through 6 Sigma. During this session expect to learn from proven applications and real results in an in-depth panel discussion. Leverage new ideas and technologies from 6 Sigma experts. Enjoy network opportunities scheduled throughout the conference within a variety of markets, levels of expertise and degrees of complexities. Mark your calendars today for AICE’s Conference! Last year, nearly 200 professionals attended the 34th Annual conference. We expect this conference to be better than ever.
F: Creating Flow Through Supply Chain
      Instructor: Kevin Duggan
      Level: Basic to Intermediate      Half Day: 8:00 am - 12:00 pm
Lean guidelines strive to create flow through a value stream by linking processes together through robust, binary connections. However, these connections usually end at the receiving dock. Flow through the Supply Chain will provide participants with methodology to create robust connections in the supply chain in order to extend the values stream. These connections not only create flow, they also allow us to see when flow breaks down, which is key to building operational excellence in the supply chain.
In this session, several types of supplier connections will be taught and demonstrated through an in depth, hands on simulation. After the simulation, students will learn techniques to integrate suppliers into their value streams. These techniques include understanding supplier capability in mix and volume, Heijunka (load leveling) planning, scheduling intervals, finished goods strategies, information flows, and supplier improvement techniques. The summary of applying these connections in the supply chain all result in a supply chain that flows at the rate of customer demand, and keeps suppliers from guessing what their customers need.
G: Meetings–Moving from Mayhem to Magnificence
      Instructors: Lori Glander and Judy Hendren
      Level: Basic      Half Day: 1:00 pm - 5:00 pm
If your meetings were rated like a production part, would they be excellent quality, rework, or scrap? We are up against some real challenges today: time challenges, virtual teams, increasing expectations and results. And our meetings can be a blessing or a curse. So how do we have more effective teams and meetings? Through excellent facilitation skills. This workshop is packed full of practical tips and proven solutions to dramatically improve meetings, both face-to-face and virtual meetings.
H: Business Process Mapping
      Instructor: Kevin Duggan
      Level: Basic to Intermediate      Half Day: 1:00 pm - 5:00 pm
Office value streams should be created so each participant can see the flow of value in the office, and know what to do when it breaks down. This workshop will teach the step by step methodology to create flow in business processes. Students will learn how to create a current state map of business processes, and then learn the six guidelines to create flow an office or business process value stream. More than just the basics, this class will do a deep dive into techniques for true flow in the office. These include takt capability, continuous flow through preset office cells, work-flow cycles that create guaranteed turn around time, integration events that pull work forward, scheduling one point to flow information, and visual timeframe management to insure the flow is correct. Once the flow techniques have been taught, developing a stepby- step implementation plan for is also covered so participants will know what to do when they return to their operation.


  WORKSHOP AGENDA WEDNESDAY: MARCH 5, 2008  
      Registration:  7:00 - 8:00 a.m.
      Full Day Workshops:  8:00 a.m. - 5:00 p.m.
      Social Hour:  5:00 p.m.
  FULL DAY SESSIONS
 
I: Bayes Workshop
      Instructor: Steve Vardeman
      Level: Intermediate to Advanced      Full Day: 8:00 am - 5:00 pm
Bayesian statistical methods provide a formal coherent way to combine current data and "prior information" to produce inferences that reflect both. This course will introduce the basic logic of Bayes inference and then illustrate how the paradigm can be implemented in a variety of engineering and industrial problems using the free WinBUGS software (available at http://www.mrc-bsu.cam.ac.uk/bugs/winbugs/contents.shtml). Participants are encouraged to download the software to a laptop and bring it to the course.
J: "The 3 Fs of TOC"
      Instructor: Tim Sullivan
      Level: Basic to Intermediate      Full Day: 8:00 am - 5:00 pm
An organization is a complex web of people, equipment, methods, materials and measures. Add to this detail complexity the dynamic complexity of the changes introduced by customers, suppliers, workforce, and regulations, among other elements, and you have a picture of the challenges faced by today’s management team. Traditionally, management has divided the organization into smaller, more manageable pieces with the objective to maximize the performance of each part. After all, global improvement is the sum of local improvements. Right? Wrong! TOC holds that changes to most of the variables in an organization usually have only small impacts on global performance - that is, on the bottom line. There are few variables for which a significant change in local performance will effect a significant change in global performance. Such a variable is called a constraint. Therefore, if you wish to achieve more of your goal, you must Focus on the system’s constraint, Follow-through with the right actions, and you must have a dynamic Feedback mechanism to allow you to adjust to your changing reality. This workshop explores these "3 Fs."
K: Implement → the Future State
      Instructor: Jim Black
      Level: Basic to Intermediate      Full Day: 8:00 am - 5:00 pm
The speaker will focus on the tools of implementation using hands-on participation and discussion at each step of the presentation. Starting with an overview of Value Stream Mapping (VSM), participants will identify what needs to change within the organization. The VSM will lead participants to develop an Implementation Plan. Since Kaizen (continuous improvement) is the major approach to implementation, the presentation will then cover the principles and concepts of Kaizen. The speaker will close with a workshop on developing Kaizen teams - utilizing case studies and hands-on exercises - to implement the Future State of the Value Stream Map.
L: Assessing Management and Leadership Potential, Skills and Behaviors
      Panel: Dr. Randy Richards, Dr. Ron Westyn, Dr. Regina Stephens, Dr. William Parsons, Dr. Daniel Ebener
      Level: Basic      Full Day: 8:00 am - 5:00 pm
The workshop is aimed at those in supervisory or management jobs. In our eight hour workshop, the five faculty members of the SAU Masters of Organizational Leadership program will teach participants how to identify and assess management and leadership potential, skills and behaviors in yourself and your employees. Participants will complete multiple self-assessment instruments to give them a hands-on experience as well as personal insight. We will cover such topics as leadership core competencies, influencing others in groups, strategic communication, conflict management, driving change and building shared vision. The topics will be integrated into a holistic approach and each will be taught by the faculty member with expertise on that topic.
M: Tool Time for Business, Education and Healthcare
      Instructor: Gary Nesteby
      Level: Basic      Full Day: 8:00 am - 5:00 pm
Take a day and have fun learning the universal language of quality. This interactive workshop will focus in building a philosophy of continuous improvement that you can take back to your organization and apply immediately. Learn how to collect, document and interpret data within a team based continuous improvement (PDSA) philosophy. This class includes the easy to understand Langford "Tool Time" specifically written with examples from education, healthcare and business.

  HALF DAY SESSIONS
 
N: VOC to EXPLORE or IGNORE, that is the question!
      Instructor: David Verduyn
      Level: Basic      Half Day: 8:00 am - 12:00 pm
There is a great deal of debate when developing next generation products whether you should "ignore or explore" the Voice of the Customer (VOC). Some say ignore the customers because they can only tell you about the past, and others are certain the Customers Needs are the center of the universe. Who should we believe? It is the presenters opinion there is a time and place for both in all product development projects. This hands-on workshop will explain the role of VOC and Innovation in Product Development and will illustrate specifics on how Customer input needs to be strategically integrated into the appropriate place in your Product Development Process.
O: Systematic Innovation, not an oxymoron anymore!
      Instructor: David Verduyn
      Level: Basic to Intermediate      Half Day: 1:00 pm - 5:00 pm
Ask your managers or executives two questions: "On a 1 to 10 scale, how important is Innovation to the long term success of your organization?," and "What are some of the best ‘methods’ your development teams use to innovate?" The first question typically receives a 9 or 10 response and the second typically yields dead silence, or an occasional "Brainstorming" response. It is amazing how many companies rely on techniques as primitive as Brainstorming for strategic imperatives as important as Innovation! On the other hand, several Fortune 500 Industry Leaders have discovered a uniquely powerful array of "Systematic Innovation (SI)" Methods to solve tough problems, differentiate their offerings from the competition, and provide USP’s (Unique Selling Propositions) to "Wow" their discriminating Customers. This interactive and hands-on workshop will introduce over 20 "Right & Left Brained" (Psychological & Technological) Methods for SI including at least 1 TRIZ tool not discussed by other presenter in this conference. Several of the methods for SI methods will be thoroughly explained and can be used immediately while others will be introduced, but take additional time to master. Knowing when and when not to use each tool is as important as the tools themselves. Guidelines on how to select the proper "innovation tool" will be explained.
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